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Sectors

Industrial & Manufacturing

Energy as a major overhead against tight margins. Cost reduction leads, with supply chain ESG increasingly setting procurement conditions.

Hydrogen-ready CHP + Solar PV + BESS

The challenge

For manufacturers, energy is one of the largest controllable costs on the P&L. Tight margins mean even modest reductions in energy spend land directly on profitability. At the same time, supply chain sustainability requirements from larger customers are moving from a nice-to-have to a procurement condition, so cost and carbon now have to be answered together.

How Saber addresses it

Manufacturing sites usually carry both significant electrical and thermal demand, which makes them strong candidates for a blended design. Where a site has a consistent thermal load, Hydrogen-ready CHP delivers cost and efficiency that Solar PV alone cannot reach. Combined with rooftop Solar PV and BESS for peak tariff management, the blend outperforms any single technology. Voltage optimisation is an additional lever where the site supply profile supports it, trimming consumption before generation is even sized.

A day on site

What the blend does across a working day.

Site demand met by Hydrogen-ready CHP, Solar PV, BESS, with residual grid import at the shoulders. Every half-hour is metered, recorded and reported.

Solar PVHydrogen-ready CHPBESS dischargeResidual grid importTotal site demand
05001,0001,5002,000kW00:0006:0012:0018:0024:00Hour of dayMORNING PEAK SHAVEDHydrogen-ready CHP carries the rampSOLAR PV PEAKSwith productionEVENING PEAK SHAVEDwhen tariffs are highest
Indicative profile. Shapes derived from real anonymised half-hourly data; your figures are modelled from your own

Annual energy mix, industrial & manufacturing

% of annual demand | 79% generated on site

SOLAR PV17%HYDROGEN-READY CHP63%GRID IMPORT21%BESS8%SITE DEMAND100%ROUND-TRIP LOSSES1%
Illustrative annual energy mix, shown as a share of site demand. Every unit generated on site is supplied at the contracted PPA rate rather than the grid rate, so savings scale with the on-site share. BESS is a routing stage, not a source: battery discharge is generated earlier by Solar PV or Hydrogen-ready CHP. Round-trip efficiency assumed at 88%; the on-site share is stated net of those losses and the generation bars are gross.

Outcomes

£700k to £950k annual saving

Indicative £700k to £950k annual saving on a mid-market site, subject to feasibility.

Voltage optimisation trims consumption

Voltage optimisation trims consumption before generation is even sized.

Below-grid energy pricing

Below-grid energy pricing with long-term certainty.

Supply chain sustainability progress

Measurable progress against supply chain sustainability requirements.

Cover of Finding the Perfect Blend of Renewables for UK Manufacturers

Sector guide

Finding the Perfect Blend of Renewables for UK Manufacturers

Why a fixed retail tariff fixes only the commodity element, where the blended model fits across food and drink, cold storage, automotive and process sites, and how Saber delivers behind the meter in months rather than on the DNO queue.

What is inside

  • The energy landscape for UK manufacturing
  • Sector signals: where the blended model fits
  • Commercial PPAs, explained
  • The blended stack and Bridge to Grid
  • Hydrogen-ready CHP and the decarbonisation pathway
  • Delivery, the Saber approach, and next steps

PDF, 14 pages, 0.7 MB.

Download the guide

Tell us who you are and the PDF is yours on the next screen.

Common questions

Renewable energy for industrial & manufacturing

Where it starts

Find out what the blend looks like for industrial & manufacturing.

Share 12 months of half-hourly data and a basic site pack. Saber returns an indicative blend, a savings range and a delivery timeline within one to two weeks.